SS 575HF
Installation Guide
Click Image above for High Resolution Diagram
| LANDROVER DEFENDER 110 TD5 TDI 2.5L JANUARY 1999 ONWARDS 5 CYLINDER | |
| Fitment to: Right hand side
Fitting time: Approximately 75 minutes Special Tools:
|
|
| 1 | Remove:
|
| 2 | Cut the lower antenna mount off flush with the panel work to allow clearance for the air entry hose. File cut edge smooth and paint to prevent rust. |
| 3 | Tape the template in position on the upper rear corner of the guard and mark the mounting hole locations using a felt pen. Remove the template. Drill the mounting holes to 16mm using a step drill. Deburr holes and paint. |
| 4 | Bolt the upper mounting bracket into position on the snorkel body. Insert the stainless steel studs into the back of the snorkel. Locate the snorkel on the vehicle and mark the upper mounting hole locations on the windscreen frame using a felt pen. Remove the snorkel from the vehicle. |
| 5 | Drill the mounting holes to 3.5mm. Using a small amount of silicone, stick the foam gasket to the back of the snorkel body. Use the same method to join the upper mounting bracket to the bracket gasket. |
| 6 | Install steel joiner (Item 13) into standard flexible duct and fasten using genuine hose clamp. Lubricate both ends of this air entry hose (item 12) with CRC or a similar lubricant and install the air entry hose and hose clamp (Item 15) onto the snorkel snout loosely. Position the snorkel body onto the vehicle and fasten using appropriate hardware supplied in the kit. |
| 7 | Connect the air entry hose to the steel joiner and fasten using hose clamp (item 14). Ensure that the air entry hose and genuine flexible duct have adequate clearance to all panel work, brake lines and steering column universal joint. |
| 8 | Radio antenna (if fitted to right hand guard) must be relocated 60mm forward.
1/ Measure 60mm forward from the front of the existing antenna hole (refer to drawing), using a felt pen mark the new antenna hole position. 2/ Drill a pilot hole, then use masking tape to mask an area of approximately 100mm sq to protect the paintwork whilst drilling with the holesaw. |
| 9 | Refit the radio antenna to the new position. Blank - off old antenna hole using blanking grommet (item 16) fit the air ram to the top of the snorkel and tighten clamp. |
| WARNING: IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE ALL CONNECTIONS ARE WATER TIGHT. | |
|
ITEM
|
IMAGE
|
DESCRIPTION
|
QTY
|
PART NO.
|
| 1 |
 |
BODY - SNORKEL | 1 | 810-133-400 |
| 2 |
 |
3 ½" AIR RAM ASSEMBLY | 1 | 000-135-650 |
| 3 |
 |
BRACKET - Upper Mounting | 1 | 810-032-200 |
| 4 |
 |
GASKET-Upper Mounting Bracket | 1 | 810-435-200 |
| 5 |
 |
BOLT -Hex - 6mm X 1.0 x14mm | 3 | 000-002-100 |
| 6 |
 |
STUD - 8mm X 1.25 X 25mm O/L | 3 | 000-110 |
| 7 |
 |
WASHER BODY | 3 | 000-311 |
| 8 |
 |
NUT - NYLOC -8mm X 30mm | 3 | 000-205 |
| 9 |
 |
SCREW - S/T - 4.2mm X 13mm | 4 | 000-951 |
| 10 |
 |
GASKET - FOAM BODY | 1 | 810-016-200 |
| 11 |
 |
TEMPLATE | 1 | 810-017-200 |
| 12 |
 |
HOSE - AIR ENTRY | 1 | 810-024-200 |
| 13 |
 |
JOINER - 63 X 65mm | 1 | 610-025-000 |
| 14 |
 |
CLAMP - HOSE 60/80mm | 1 | 000-907 |
| 15 |
 |
CLAMP - HOSE 70/90mm | 1 | 000-908 |
| 16 |
 |
BLANKING GROMMET -25mm | 1 | 000-972-025 |
| 17 |
 |
HOSE CLAMP - SIZE 56 (BLACK) | 1 | 000-914/B |