SS 143HF
 Installation Guide

Click Image above for High Resolution Diagram

 
TOYOTA HILUX 3.0L TURBO DIESEL (1KZ-TE)
Fitment to: Left hand side

Fitting time: Approximately 120 minutes

Special Tools:

  • 92mm Holesaw
  • Air Hacksaw
  • Step Drill
  • Sensor Safe Silicone Sealant
1 Remove:
  • LHS front wheel arch liner.
  • Air entry duct.
  • Boom bottle from wheel arch.
2 Remove air entry duct from air cleaner to inner guard. Using a hacksaw carefully cut and remove 90 degree bend from duct (See drawing for detail). Refit air entry duct.
3 Tape template to upper rear corner of left hand guard. With a felt pen mark all holes. Drill a 4mm pilot hole for each hole position. Drill main hole to 92mm using the holesaw. Drill the remaining 6 holes to 16mm using the step drill. Using the air hacksaw enlarge the main hole as per template. De-burr and paint all holes.
4 Fasten upper mounting bracket and studs to snorkel. Position snorkel on guard and check for clearance to door when opening. If necessary position snorkel forward to achieve required clearance. Mark 3 holes on “A” pillar. Remove snorkel and drill holes to 8mm. Paint holes and insert plastic body clips to “A” pillar.
5 Install snorkel to guard and fasten using necessary hardware.
6 Install snorkel connecting hose and fasten hose clamps. Ensure there is clearance between hose and guard.
7 Refit wheel arch liner.
WARNING: IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE ALL CONNECTIONS ARE WATER TIGHT.

ITEM
IMAGE
DESCRIPTION
QTY
PART NO.
1
BODY - SNORKEL 1 315-133-200
2
3 1/2" AIR RAM ASSEMBLY 1 000-135-650
3
BRACKET - UPPER MOUNTING 1 315-032-400
4
BOLT - HEX 6.0mm x 1.0 x 14mm 3 000-002-100
5
SCREW - S/T 4.2mm x 13mm 3 000-951
6
BODY CLIP - PLASTIC 3 000-960
7
HOSE - AIR ENTRY 1 315-024-000
8
STUD - S/S 8mm x 1.25mm x 25mm O/L 6 000-110
9
WASHER - BODY 8mm x 30mm 6 000-311
10
NUT - NYLOC 8mm x 1.25mm 6 000-205
11
CLAMP - HOSE 70/90mm 2 000-908
12
TEMPLATE 1 315-017-200
13
HOSE CLAMP - SIZE 56 (BLACK) 1 000-914/B