SS 146HFE
Installation Guide
Click Image above for High Resolution Diagram
| TOYOTA HILUX 3.0L DIESEL (5LE ENGINE) | |
| Fitment to: Left hand side
Fitting time: Approximately 120 minutes Special Tools:
|
|
| 1 | Remove:
|
| 2 | Tape template to upper rear corner of left hand guard. With a felt pen, mark all hole positions, remove template. |
| 3 | Drill a 4mm pilot hole for each hole position. Using the step drill, drill the 6 Snorkel mounting hole positions to 16mm. Using the 92mm holesaw, drill the main hole. Using the air hacksaw enlarge the main hole as per template. De-burr and paint all holes. |
| 4 | Screw the 6 mounting studs into the Snorkel body inserts. Fasten the upper mounting bracket to the Snorkel body using necessary hardware. Carefully position the Snorkel body onto the guard and mark the 3 mounting bracket hole positions on the 'A' pillar. Check for adequate clearance between the Snorkel body and door frame, remove the Snorkel body. |
| 5 | Drill the 3 hole positions on the 'A' pillar to 8mm. Deburr and paint holes. Insert plastic body clips into the 'A' Pillar. |
| 6 | Position Snorkel body onto the guard and fasten using necessary hardware. Fasten upper mounting bracket to the 'A' pillar. |
| 7 | Remove the foam tape from the air entry duct. Using a hacksaw, carefully cut off the 90 degree bend from the duct (refer to drawing for detail). Refit air entry duct. |
| 8 | Install air entry hose (Item No. 7) to the Snorkel snout and air entry duct and fasten the hose clamps. |
| 9 | Refit air cleaner assembly sealing the connection between the air cleaner housing inlet and the air entry duct using a silicone sealant (sensor safe). Refit wheel arch liner and indicator assembly. |
| 10 | Install air ram assembly to the snorkel body and fasten. |
| WARNING: IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE ALL CONNECTIONS ARE WATER TIGHT. | |
|
ITEM
|
IMAGE
|
DESCRIPTION
|
QTY
|
PART NO.
|
| 1 |
 |
BODY - SNORKEL | 1 | 315-133-200 |
| 2 |
 |
3 ½" AIR RAM ASSEMBLEY | 1 | 000-135-650 |
| 3 |
 |
BRACKET - UPPER MOUNTING | 1 | 315-032-400 |
| 4 |
 |
BOLT - HEX 6.0mm x 1.0mm x 14mm | 3 | 000-002-100 |
| 5 |
 |
SCREW - S/T 4.2mm x 13mm | 3 | 000-951 |
| 6 |
 |
PLASTIC CLIP - PLASTIC | 3 | 000-960 |
| 7 |
 |
HOSE - AIR ENTRY | 1 | 315-024-000 |
| 8 |
 |
STUD - S/S 8mm x 1.25mm x 25mm O/L | 6 | 000-110 |
| 9 |
 |
WASHER - BODY 8mm x 30mm | 6 | 000-311 |
| 10 |
 |
NUT - NYLOC 8mm x 1.25mm | 6 | 000-205 |
| 11 |
 |
CLAMP - HOSE 70/90 mm | 2 | 000-908 |
| 12 |
 |
SLEEVE - AIR INLET (S/S) | 1 | 315-025-500 |
| 13 |
 |
TEMPLATE | 1 | 315-017-200 |
| 14 |
 |
HOSE CLAMP - SIZE 56 (BLACK) | 1 | 000-914/B |