SS 60HF
Installation Guide
Click Image above for High Resolution Diagram
| TOYOTA LANDCRUISER ‘60 SERIES 2H DIESEL (4.0L) 2F PETROL (4.2L) 12HT TURBO DIESEL (4.0L) 3F PETROL (4.0L) | |
| Fitment to: Right hand side Fitting time: Approximately 95 minutes Special Tools:
|
|
| 1 | Remove:
|
| 2 | Tape the template in position on the upper rear corner of the guard. Using a felt pen, mark the hole positions then remove the template. |
| 3 | Drill a 4mm pilot hole for each of the holes. Open the 4 mounting holes to 16mm using a stepdrill. The front hole should be cut to 95mm using a holesaw. The drill should be held horizontal while cutting this hole. When drilling/cutting is completed deburr all holes to leave a smooth edge. |
| 4 | Rivet the elbow casting to the snorkel snout. The snout of the casting should face towards the front of the snorkel. Keep the casting as close to the outer end of the snorkel snout as possible. This will make fittment easier. Seal this joint thoroughly with silicone. |
| 5 | Screw the stainless steel studs into the inserts in the back of the snorkel. Bolt the upper mounting bracket to the snorkel using two 6mm bolts and washers. Sit the snorkel in position on the vehicle and mark the upper mounting holes on the "A" pillar. Remove the snorkel. Drill the upper holes to 8mm. |
| 6 | Paint all holes to prevent rust. Insert the plastic body clips in the upper holes. Remove the upper bracket from the snorkel body and fasten it to the "A" pillar. |
| 7 | Slide the flexible ducting onto the alloy elbow. Fasten with a 60/80 clamp (the clamp adjuster should be orientated towards the outside of the elbow casting to allow for easier fitment). |
| 8 | Place a ring of rubber edging around the inner guard hole nearest the air cleaner snout. |
| 9 | Slide the cuffed hose through the outer hole and along the inner guard cavity. Thread the casting through the hole and secure the snorkel in position on the vehicle using appropriate hardware. |
| 10 | Thread the ducting through the inner guard hole and onto the air cleaner snout. Secure using a 60/80 hose clamp. |
| 11 | Refit the windscreen washer bottle and battery. Place the air ram on top of the snorkel and secure with the clamp provided. |
| WARNING: IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE ALL CONNECTIONS ARE WATER TIGHT. | |
|
ITEM
|
IMAGE
|
DESCRIPTION
|
QTY
|
PART NO.
|
| 1 |
 |
BODY - SNORKEL | 1 | 355-133-000 |
| 2 |
 |
3" AIR RAM ASSEMBLY | 1 | 000-135-050 |
| 3 |
 |
BRACKET - UPPER MOUNTING | 1 | 355-032-000 |
| 4 |
 |
SCREW - S/T - 4.2 x 13mm | 3 | 000-951 |
| 5 |
 |
CLIP - BODY - PLASTIC | 3 | 000-960 |
| 6 |
 |
BOLT - HEX - 6mm x 1.0 x 14mm | 2 | 000-002-100 |
| 7 |
 |
ADAPTOR - DUCT | 1 | 355-023-400 |
| 8 |
 |
POP RIVET - 4mm x 12mm | 3 | 000-958 |
| 9 |
 |
CUFFED HOSE - 75mm ID x 700mm | 1 | 000-885-070 |
| 10 |
 |
CLAMP - HOSE - 70/90 | 2 | 000-908 |
| 11 |
 |
EDGING - RUBBER - 400mm | 1 | 000-953-040 |
| 12 |
 |
STUD - S/S - 8mm x 1.25 x 25mm - O/L | 4 | 000-110 |
| 13 |
 |
NUT - NYLOC - 8mm x 1.25 | 4 | 000-205 |
| 14 |
 |
WASHER - BODY - 8mm x 30mm | 4 | 000-311 |
| 15 |
 |
TEMPLATE | 1 | 355-017-000 |
| 16 |
 |
HOSE CLAMP - SIZE 48 (BLACK) | 1 | 000-918/B |